Originally Published as: Increased Efficiency: New High-Tech Calf Barn Cuts Labor in Half
Wick Buildings • www.wickbuildings.com
Bottle-feeding dozens of calves twice a day—by hand—was consuming way too much time for this ambitious farmer. But a new building and the latest in livestock technology changed everything. A local Wick builder helped bring this cutting-edge calf barn to life.
What the Owner Wanted
Raising nearly 80 calves is no small task. The farmer, Christina, wanted a better alternative to the inefficiencies of calf huts and bottle feeding. The time she spent managing individual feedings left little time for other farm responsibilities.
She envisioned a barn that would ease the labor load while enabling more consistent calf care. That meant a building designed to accommodate modern calf-rearing equipment—and flexible enough to evolve with future needs. Specifically, she needed a barn that would:
- Automate calf feeding and monitoring
- Improve workflow and calf access through an open, efficient layout
- Create a healthier, more comfortable environment through ventilation and smart design
Now, with the new barn built and fully operational, she has more hours for other tasks. “I was putting in eight, nine hours just in morning and night chores. With this barn, I’m in here maybe three, four hours in the morning and maybe an hour to two hours at night.”
And Christina says her increased efficiency has led to other benefits: “This barn has saved us a ton of money.”

PROJECT DETAILS
Building: Calf Barn
Builder: Welch Buildings, Luther, Michigan
Location: Hersey, Michigan
Building Size: 70’ x 88’
Wall Panels: Wick 29 ga. G-90 galvanized full-hard steel, Hunter Green
Roof Panels: Wick 29 ga. G90 galvanized full-hard steel, White
Posts, Girts, Purlins, Trusses: Machine-evaluated high-grade lumber
Coatings: Sherwin-Williams Coil Coatings
Fasteners: Wick Premium Fasteners™
Unique Features: Weather-responsive curtain walls, Automated feeders
What’s Special About The Project
This calf-feeding barn combines smart building design with the latest in calf-care technology. At its core is a Wick structure designed to support more efficient routines and create a healthier, more consistent environment for young livestock.
The barn’s open layout allows for easy movement and cleaning, while its curtain system—connected to a weather station—automatically adjusts based on indoor and outdoor conditions. Whether it’s hot, cold, or rainy, airflow and temperature stay optimal without the need for constant adjustments from the farmer.
The calves wear RFID-enabled ear tags that work with automated feeders to help control intake and monitor feeding patterns. While the tech handles the tracking, the building provides the right environment and layout for it to operate smoothly and efficiently.
Who Helped Build It
The project came together with the help of Nick Welch and his team at Welch Buildings. Nick, an authorized Wick builder, has a strong track record in agricultural construction. His expertise and dependable, hands-on approach made him a natural fit for this high-performance calf barn.
“Nick is fabulous. He knows his stuff. He was here on time every single day. He was phenomenal,” says Christina.
And more than just managing the build, Christina says Nick made sure she and her family felt confident and informed throughout the process.
“He would explain it so that we understood what he needed from us, and when he needed it.”
That clear communication and Nick’s commitment to quality helped ensure the entire project was a success—from concept to completion.

The Right Choice
Today, this high-tech calf barn is streamlining labor and enabling the farmer to track calf health and performance more accurately from day one. And because the building is from Wick, it comes with long-term advantages built right in:
Superior lumber. To make our buildings stronger and last longer, we use only lumber that meets or exceeds machine-graded specs for all structural components, from trusses and columns to girts and purlins. In addition to the visual benefits of this cleaner lumber, it’s at least 15% stronger than regular lumber—critical for demanding livestock environments.
High-performance paint. Our paint coating is backed by a 40-year warranty against chipping and cracking and comes in a spectrum of colors. Highlights of the new calf-feeding barn include hunter green for the steel walls and gable, and white for the roof.
Exceptional quality for the long haul. With a flexible layout and durable, low-maintenance materials, this barn was built not just for today’s needs—but for adapting to future innovations in calf care. It reflects the reliability, smart design, and long-term value Wick Buildings is known for.















